Objective
To learn the lean methodology, tools & techniques for optimizing manufacturing cost.
Learning Outcome
- Diagnosing the baseline KPIs that control conversion cost.
- KPIs governing manufacturing cost
- Principles of Lean manufacturing systems
- SSA’s RMAOR approach for systematic Lean factory design.
- Prepare a roadmap for factory design to improve throughput
- Time and motion study techniques
Course Outline
- Traditional manufacturing system and its disadvantages.
- Background of Lean principles – History & evolution
- Data collection and analysis of existing system and baselining.
- Time & Motion study techniques to collect data.
- How to identify product family?
- How to create Flow manufacturing?
- Plant Layout design for Lean flow line
- Visual management systems
- Material handling system principles.
- Kanban principles & WIP buffer design
- Case study from plastic processing industry
- Technical session - Manufacturing technology equipments that will aid lean manufacturing
Who Should Attend?
- CxOs, Management team, Deparmental heads from quality, manufacturing - Key decision makers from the following functions: Operations, Manufacturing, Quality assurance, Maintenance dept
- Plant Heads & Managers
- Business Owners
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Knowledge Partner
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